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Cold Storage Construction Emissions: Is Your Market Position at Risk? 

As global supply chains evolve under climate pressure, one truth is becoming clear: environmental performance is now a competitive asset. In particular, retailers and global buyers are increasingly focused on Scope 3 emissions—indirect emissions generated across their supply chain. For operators of cold storage facilities, this means that how you build your infrastructure matters more than ever.

This article explores the carbon footprint of different construction materials—especially concrete and steel—and shows how choosing low-emission alternatives can dramatically reduce your environmental impact. With practical comparisons and lifecycle insights, we’ll help answer a critical question: is your facility helping or hurting your competitiveness in a low-carbon economy?

The Construction Sector’s Emissions Problem

The traditional “bricks and mortar” model of cold chain construction is under growing scrutiny. Concrete, still widely used for warehouse builds, is responsible for about 8% of global CO₂ emissions. That’s a staggering share for a single material. And it’s not just concrete—older refrigerants with high global warming potential (GWP) still linger in the market, compounding the issue.

As regulations tighten and buyers demand greener solutions, cold chain facilities are being called to account. For many, that means rethinking materials, cooling technologies, and overall emissions strategies

Steel as a Smarter Alternative

At first glance, steel doesn’t seem like an obvious solution. Its CO₂ emissions per ton are higher than concrete—about 1.8 to 2.0 tons versus 0.9 tons. But that’s only part of the story. Steel’s strength-to-weight ratio is dramatically higher than concrete. To build a facility of equal structural performance, you need far less steel. In fact, the total mass of a steel structure can be one-tenth that of concrete. This means that, in total carbon footprint terms, steel often comes out ahead. Let’s look at a 5,000 m² cold storage facility as an example:
  • A concrete structure might weigh 10,000 metric tons, emitting 9,000 tons of CO₂.
  • An equivalent steel structure might weigh just 1,000 tons, emitting 2,000 tons of CO₂.
The steel version results in 77% fewer emissions. The difference becomes even more dramatic when recycled steel is used. Forma

The Power of Recycled Steel

Modern steel production increasingly incorporates recycled content. Using 90% recycled steel can reduce emissions to just 0.2 tons of CO₂ per ton. Applied to our case study:

  • 1,000 tons of recycled steel → 200 tons of CO₂ emissions total.

That’s just 2% of the emissions generated by a concrete equivalent. This isn’t just a technical win—it’s a strategic one. Companies that embrace recycled steel send a powerful message to retailers and buyers concerned about Scope 3 performance.

Materials Are Market Signals

Your construction choices aren’t just about cost and durability. They now signal your environmental credibility to partners, investors, and global markets. A cold storage facility built with low-emission materials and modern refrigerants can become a differentiator—a clear sign that your business is future-ready.

Cold chain operators who stick to legacy construction approaches risk becoming out of step with the direction of trade. Those who shift now, on the other hand, will benefit from:

  • Easier compliance with emerging green building standards,
  • Stronger alignment with global retailers’ emissions targets,
  • Long-term energy and lifecycle cost savings.
     

Conclusion: Low-Carbon Construction Is Competitive Construction

In a world where emissions matter more every year, cold storage operators must rethink how facilities are designed and built. Concrete has long been the default—but it’s no longer sustainable. Steel, particularly recycled steel, offers a viable, scalable, and much greener path forward.

The time to future-proof your infrastructure is now. Because in the race to zero emissions, the way you build is as important as what you store.

Ready to lower your facility’s carbon footprint?

Contact Gelora Solutions today to explore sustainable construction options for your next cold storage project. Our experts can help you cut emissions, control costs, and stay competitive.

By Michele Bruni